Brake and Hub Servicing

The following contains information on servicing the brakes and hub assembly on a 1997 Chevy Caviler

Support vehicle

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Block the rear wheels to prevent the vehicle from moving. Also engage the emergency brake. Jack Up the vehicle and place Jack Stands under the vehicle.


Remove Hubcap

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Remove the hubcap.


Remove Lug nuts and wheel

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A 3/4 inch socket in needed to remove the lug nuts.


Remove the Caliper Pins

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A 3/8 Hex Bit Socket Set is needed to remove the Caliper pins.
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Support the Caliper

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A wire was uses to suspend the caliper.

Remove axel nut

If replacing the hub assembly, remove the axle nut.
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Use a screwdriver to prevent the axle from turning.
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I needed a 29MM socked to fit the axel nut.


Remove the Rotor

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Once the rotor is off, the hub is exposed. Rotate the hub to align the holes to access the bolts. A star bit socket T-55 was used to remove the bolts.


Remove the Hub Assembly

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With the hub removed, clean the staring knuckle.


Install New Hub Assembly

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Slide the new hub over the axle.


Torque Hub Bolts

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Torque the hub assembly bolts per the specification.


Install New Rotor

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Place the new rotor over the lug nuts bolts.


Install new brakes

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Open the cap on the master cylinder.
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With a c-clamp, press the piston into the caliper
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Install the new pads.


Install Caliper

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Install the Caliper and tighten the caliper pins. Close the cap on the master cylinder


Install Wheel

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Install the Wheel and tighten the lug nuts.




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Rotherforth ESC Fall 2006